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Types of Abrasives for Sanding

CRISTAL: Festools Most Aggresive Abrasive
Cristal Abrasive
Use/Materials: Paints/ Varnishes, Wood Preliminary, Drywall Compound Auto Body Filler, Preliminary coarse sanding Aggressive Sanding
Specs: AlOx with open coat to resist clogging (OK for sanding waterborne finishes); Phenolic resin bond on tear resistant paper.
Availability: Grits 40 to 120
Abrasive for 5" Sanders
Grit Qty Item #
P100 100
P120 100
P40 50
P60 50
P80 50
P40 5
P60 5
P80 5

Abrasive for 6 " Sanders
Grit Qty Item #
P100 100
P120 100
P40 50
P60 50
P80 50
P40 5
P60 5
P80 5
P100 5
P120 5

Applications Coarse sanding on:
  • Old lacquer and paint
  • Plasterboard and dry wall filler
  • Vehicle body repair compound
  • Soft sublayers
  • Water-based acrylic or oil paint
  • Undercoat
  • Filler
  • Protective Paint
  • Primer
  • Polyester resin, epoxy resin and PUR varnishes
  • Plaster, dry construction filler
  • Softwood, hardwood, chipboard and other board
Features:
  • Efficient, rapid material removal
  • Grit coating adapted to each individual grit size for consistent working results
  • High resistance to clogging
  • Long usable life
  • Even surface roughness
  • Special Phenolic resin bonding for extreme durability
  • Wear-resistant grit extends usable life
  • No grit disintegration

CRISTAL
Cristal Photo
Structure
Grit aluminum oxide
Bonding phenolic resin
Impregnation special bonding agent
Backing b-wt, c-wt paper
Grit Range P24-120
Grit Coating open coated
Bonding Level open leveled

Tip
Cristal employs a durable aluminum oxide, flexible bonding material and no load coating which makes it the top performer for rapid removal. Stays cool, won’t clog. Makes quick work of tough jobs.
Applications
Wood P40-60 heavy duty
P80-120 coarse sanding
  • Use P40 to P60 for rapid removal, ideal for rough shaping. Make short work of leveling large surfaces. Switch to Rubin for finish sanding.
  • Use P80 to P120 when a softer touch is required. Great transitional grits for aggressive material removal and quick transition through grits. Finish off with Rubin for fine sanding.
Paint P40-60 heavy duty
P80-120 coarse sanding
  • Use P40 to P60 to strip old finishes. Excellent for exterior paint problems like cracking and alligator skin. Strip flooring, automotive paint and boat hulls. Ideal for rapid removal without clogging.
  • Use P80 to P120 to prep for finish sanding. Good for stripping without surface problems. Finish with Brilliant 2 on coatings or Rubin for bare wood.
2 Part Fillers, Epoxy P40-60 heavy duty
P80-120 coarse sanding
  • Use P40 to P60 for rapid removal of fillers and rough shaping. Long lasting, won’t clog.
  • Use P80 to P120 for finer work and fairing or feathering. Finish with either Brilliant 2 or Titan 2.
Plastics, Fiberglass, Composites P80-120 coarse sanding
  • For rapid removal and coarse sanding on large surfaces. Open-coat reduces surface heat.

RUBIN: General Woodworking
Rubin Abrasive
Use/Materials: General Woodworking sanding of bare wood. Preliminary and Intermediate sanding
Specs: AlOx Type E paper
Availability: Grits 50 to 180
Applications:
  • Hard and Soft wood
  • Wood composites
  • Varnishes
  • Paints
  • Nitro-cellulose Paints
  • Old Coats of Paint
  • Primed Wood
Note: For sanding wood with grits higher than 180, switch to Brilliant
Abrasive for 5" Sanders
Grit Qty Item #
P50 50 493114
P80 50 493115
P100 50 493116
P120 50 493117
P150 50 493118
P180 50 493119
P50 5 493120
P80 5 493121
P100 5 493122
P120 5 493123

Abrasive for 6 " Sanders
Grit Qty Item #
P24 50
P36 50
P50 50
P80 50
P100 50
P120 50
P150 50
P180 50
P50 5
P80 5
P100 5
P120 5




RUBIN
Rubin Photo
Structure
Grit aluminum oxide
Bonding synthetic resin
Backing e-wt paper
Grit Range P24 - P180
Grit Coating closed-coated
Bonding Level closed-leveled
Rubin Photo
Applications
Wood P24-60 Heavy Duty
P80-120 Intermediate
P150-180 Prep for Finish
  • Rubin was developed for natural wood, wood composites and veneers and has a special coating which sheds wood fibers. Use on hardwoods like oak or maple, soft woods like pine or fir, tropical woods like ebony or teak, as well as on woodbased products.
  • Use P24 to P60 for rapid removal and rough surface quality. High material removal means low surface quality. This preps surfaces for higher grits.
  • Intermediate sanding is accomplished with grits P80 to P120. You will still have a fast removal rate while achieving good surface quality.
  • P150 to P180 for finish sanding. Remember that soft wood does not require as fine a sanded finish as hardwood. If you want to sand wood higher than P180, use Brilliant 2 from P220 to P400. Sanding higher than P180 is not recommended for a stains, as they will not penetrate as readily.


BRILLIANT: Paints, Varnishes and Woods
Brilliant Abrasive
Use/Materials: Paints/ Varnishes and Wood Preliminary, Intermediate and Final sanding
Specs: AlOx with anti static compound to resist clogging (OK for sanding waterborne finishes); synthetic resin bond on tear resistant paper.
Availability: Grits 40 to 400
Applications
  • Nitro-varnish
  • Priming Varnish
  • Fine and Polyester Filler
  • Thermoplastic and Fiber-Reinforced Plastics
  • Water-based acrylic or oil paint
  • Undercoat
  • Filler
  • Protective Paint
  • Primer
  • Polyester resin, epoxy resin and PUR varnishes
  • Plaster, dry construction filler
  • Softwood, hardwood, chipboard and other board
Abrasive for 5" Sanders
Grit Qty Item #
P60 50 492944
P80 50 492945
P100 100 492946
P120 100 492947
P150 100 492948
P180 100 492949
P220 100 492950
P320 100 492951
P400 100 492952
P120 5 492953
P180 5 492954
P320 5 492955

Abrasive for 6 " Sanders
Grit Qty Item #
P40 50
P60 50
P80 50
P100 100
P120 100
P150 100
P180 100
P240 100
P320 100
P400 100
P40 5
P120 5
P180 5
P320 5



BRILLIANT 2
Brilliant 2
Structure
Grit aluminum oxide
Bonding synthetic resin
Impregnation special bonding agent
Backing b-wt, c-wt, d-w, e-wt paper
Grit Range P40 - P400
Grit Coating closed-coated
Bonding Level open-leveled
Brilliant 2
Applications
Wood P220-400 fine finishes
For a finer sanded finish on wood and applications requiring grits above Rubin P180, use Brilliant 2.
Fillers & Finishes P40-60 heavy Duty
P80-120 coarse sanding
P150-180 finish quality
P220-400 fine finishes
  • Brilliant 2 is perfect for paint, fillers, primers and finishes like lacquers and varnishes; its antistatic coating is compatible with water-based products.
  • Use P40 to P60 for rapid removal, stripping stubborn paints and finishes and for rough shaping epoxies. Use higher grits to achieve finish quality.
  • P80 to P120 for prepping painted surfaces. Provides fast removal rate and good surface quality. Perfect grits for sanding fillers and drywall compound.
  • P150 to P180 to prep for fine finishes - adequate for most applications. Use higher grits to scuff sand between coats of finish.
  • For the perfect finish, use grits P220 to P400. P320 is ideal for scuff sanding between coats.


TITAN: Solid Surface, Automotive, Fillers
Titan Abrasive
Use/Materials: Solid Surface, Automotive Compounds and Fillers Preliminary, Intermediate and Final sanding
Spec’s: AlOx with stearate (not suitable for sanding waterborne finishes); flexible paper
Availability: Grits 40 to 1500
Applications:
  • Filling Materials
  • Synthetic Resin
  • Nitro-Cellulose
  • Primers
  • 2-component Materials
  • Light sanding of finish prior to repainting
  • Ceramic paints
Abrasive for 5" Sanders
Grit Qty Item #
P80 50 492966
P120 100 492967
P150 100 492968
P180 100 492969
P220 100 492970
P240 100 492971
P320 100 492972
P360 100 492973
P400 100 492974
P1200¹ 100 492363
P1500¹ 100 492364
P3000¹ 100 492365

Abrasive for 6 " Sanders
Grit Qty Item #
P80 50
P100 100
P120 100
P150 100
P180 100
P220 100
P240 100
P280 100
P320 100
P360 100
P400 100
P500 100
P800 100
P1200¹ 100
P1500¹ 100



TITAN 2
Titan 2
Structure
Grit aluminum oxide
Coating stearate
Bonding synthetic resin
Backing b-wt, c-wt, d-wt paper
Grit Range P220 - P1500
Grit Coating semi-closed-coated
Bonding Level open-leveled
Backing latex
Important
Due to stearate coating, do not use Titan 2 for waterbased finishes. Use Brilliant 2 for water-based.
Unique Feature
Titan 2 has a high quality latex coating on the backing which increases the flexibility of the abrasive and allows it to adapt to surface contours. The latex adds a cushion between the backing and the bonding and prevents grits from breaking off. This assures high surface quality, longer operational life, more reliable work results and less reworking for you. Titan 2 is also excellent on new finishes.
Applications
Solid Surface P40-60 heavy duty
P80-120 coarse sanding
P150-180 intermediate
P220-1200 matte, semi-gloss
P3000 high gloss finish
  • Use P40 to P60 when scribing to fit.
  • P80 to P120 for sanding glue lines and seams.
  • Use up to P240 for a matte finish; fine finish with Vlies.
  • Sand up to P1200 for a semi gloss finish.
  • High-gloss: use up to P1500 (6”) or P3000 (5”). and finish with Platin 2.
Plastics, Fiberglass, Composites P80-120 coarse sanding
P150-180 intermediate finish
P220-1000 fine finish
P3000 super fine finish
  • Use P80 to P120 for rapid material removal or rough trimming on plastics and fiberglass repairs. Higher grits improve surface quality.
  • For intermediate sanding begin with P150 to P180. Begin scratch repairs in this range or sand contours on injection molded plastics.
  • Use P220 to P1000 to achieve a fine finish.
  • Use P3000 for super fine finish work. Platin 2 will take you up to S4000, after which you can apply polishing compounds with our felts or sponges.
Filler & Finishes P40-60 heavy duty
  P80-120 coarse sanding
  P150-180 intermediate
  P220-1000 fine finish
  P1200-3000 super fine finish
  • Titan 2 is excellent for automotive finishes: paints, fillers, primers and lacquers and preferred for all oil-based paints and finishes.
  • Use P40 to P60 for stripping and for rough shaping. Use higher grits to achieve finish quality. For more aggressive removal, see Cristal.
  • Use P80 to P120 to sand down to the surface or for sanding fillers. Provides rapid removal along with improved surface quality.
  • Use P150 to P180 for intermediate sanding of paints and primers; this is sufficient for final finish for most applications.
  • For a finer finish, use P220 to P1000 to achieve superior surface quality. Grits higher than P800 promote smooth underlying surface structures.
  • With P3000, you can sand out dust inclusions and surface imperfections on paints and gel coats.

Planer Surface Sanding
Step 1 With Titan 2 you can sand finished surfaces ‘planar’ to achieve the best surface quality possible.
Step 2 Titan 2 removes microscopic uprisings or surface irregularities.
Step 3 The result is a entirely ‘planar’ or perfectly flat surface.
With Titan 2 you can quickly achieve clean and reliable work results, saving both time and money.
Surface Sanding


VLIES
Viles Photo
Structure
Grit aluminum oxide or silicon carbide
Coating stearate on silicon carbide only
Bonding synthetic resin
Backing elastic fiber mat with embedded abrasive particles
Grit Range A80, A100, A120, A180, A280, S800
Close up of vile texture
Applications
Wood, Metal A80-S800 preparation
  • Vlies is excellent for deep pore cleaning on natural woods, veneers and is great for use on contours. Perfect for cleaning and de-rusting metal.
  • Use A280 to scuff sand between finish coats. Polish aluminum and soft metals to a matte finish. For finer finish on metal use S800.
Paint A100-280 preparation
  • Use Vlies A80 to A280 to prep sand contours, depending on desired surface quality.
  • Use A280 with a light touch for scuff sanding.
Solid Surface A280 matte finish
S800 semi-gloss
  • Use A280 (maroon) for matte finish.
  • Use A800 (gray) for semi gloss.
Viles group photo


VLIES: Light Duty, Degreasing, Polishing Metals
Vlies Abrasive
Use/Materials: light sanding degreasing all materials, Light sanding of paints before repainting (synthetic steel wool) polishing metal, removing oxidation from alloys
Specs: AlOx or Silicon Carbide bonded to non-woven fiber mat
(No holes- dust collection is through material)
Availability: Grits 100, 280, 800
Applications:
  • Removing Oxidation From Light Alloys
  • Polishing Non-Ferrous/Heavy Metals
  • Polishing Soldered Welded Points and Joins
  • Deep Cleaning of Natural Woods, Veneered and Lasered Surfaces
  • Lightly Sanding Old Coats of Paint Before Repainting
  • Vlies 280 and 800 Can Be Used for Polishing Solid Surface
  • Excellent for Producing a Matte or Satin Finish
Abrasive for 5" Sanders
Grit Qty Item #
A120¹ 5 488107
A280¹ 5 488108

Abrasive for 6 " Sanders
Grit Qty Item #
A100 5
A280 5
A800 5



SAPHIR: Heavy Duty Applications, Paint Removal
Saphir Abrasive
Use/Materials: Heavy duty sanding, Paint removal Preliminary sanding
Specs: AlOx type X fiber
Availability: Grits 24 to 80 4-1/2”, 5", 6”, 7” Discs and Deltex only
Applications:
  • Sanding reinforced concrete and fiber-reinforced plastics (GRP, CFRP etc)
  • Sanding Fillers
  • Dressing Rough Lumber
  • Fine Sanding of Uncoated Metal Surfaces
  • Deburring, Rust Removal, De-Scaling
Abrasive for 5" Sanders
Grit Qty Item #
P24 25 493124
P36 25 493125
P50 25 493126
P80 25 493127

Abrasive for 6 " Sanders
Grit Qty Item #
P24 5
P24 25
P36 25
P50 25
P80 25




SAPHIR
Saphir photo
Structure
Grit aluminum oxide
Bonding synthetic resin
Backing fabric reinforced
Grit Range P24-120
Grit Coating semi-closed coated
Bonding Level closed leveled
Tip
Use P24 on those tough jobs where grinder-like removal is required. Work your way up through the grits to improve surface quality. Use on hard materials and in difficult areas where standard abrasives just don’t hold up.
Applications
Wood P24-50 heavy duty
P80-120 coarse sanding
  • Choose P24 to P60 for extreme conditions: hogging out material or sanding heavily worn, hard surfaces such stairs. Offers exceptional service life due to high tear-resistant fabric backing. Outlasts other abrasives, particularly near edges or on uneven surfaces. Ideal for wooden boat hull work.
  • Work up to P80 or P120 to prep for finish sanding. Use Rubin for improved surface quality or Cristal for radical material removal.
Paint P36-50 heavy duty
P80-120 coarse sanding
  • Use P40 to P60 for sanding hard surfaces, stubborn finishes, well set fillers or gel-coat layers. For best surface quality use Brilliant 2. For radical removal, try Cristal.
  • Use P80 to P120 to prep for finish sanding. Great on uneven surfaces because of its resilient fabric backing and bonding coat.
Plastics, Fiberglass, Composites P80-120 heavy duty
  • Use P80 to P120 for extreme conditions and to sand fiberglass reinforced and carbon fiber reinforced plastics. Great range of grits works for fast removal where surface quality is not paramount.
Concrete Steel P36-50 heavy duty
P80-120 coase sanding
  • Use P24 to P50 on aggregate surfaces like stucco or to remove corrosion from weathered steel. Durable and heat resistant bonding coat and tearresistant fabric backing ensure long service life. Great for hull work on boats.
  • Use P80 to P120 to prep for finish. For fine sanding see Brilliant 2 or Titan 2.

PLATIN: Finish Sanding
Platin Abrasive
Use/Materials: Finish sanding, Super finishing
Specs: Silicone Carbide on fabric face bonded to foam backing.
(Similar to Mirka brand Abralon or Micro Mesh products)
(No holes- dust collection is through material)
Availability: Grits 400 to 4000 5”, 6” Discs only
Applications:
  • Finishing with Grit Greater Than Grade 600 in Preparation for polishing Mineral Materials Such as Corian®, Varicor®, Cristalan®, Staron®, Acrylic glass, Plexiglas®
  • PUR High-Gloss Paint
  • Ceramic Paints
  • Water-Borne Paints
Abrasive for 5" Sanders
Grit Qty Item #
S400¹ 15 492373
S500¹ 15 492374
S1000¹ 15 492375
S2000¹ 15 492376
S4000¹ 15 492377

Abrasive for 6 " Sanders
Grit Qty Item #
S400 15
S500 15
S1000 15
S2000 15
S4000 15




PLATIN 2
Platin 2 Photo
Structure
Grit silicon oxide
Coating stearate
Bonding synthetic resin
Backing foam fiber
Grit Range P400 - P4000
Grit Coating open-coated
Platin 2 Photo
Applications
Fillers & Finishes P400-S1000 fine finishes
S2000-4000 super Fine finishes
  • Platin 2 was specially developed for high gloss finishes. Prep for polishing with pumice and rottenstone. Feather auto-body fillers and prep for paint.
  • For fine finishes, use from S400 to S1000.
  • Use S2000 to S4000 for super fine finishes.
Solid Surface S400-1000 fine finish
S2000-4000 super fine finish
  • Platin 2 is excellent on solid surface: Avonite, Corian, Samsung, Varicor, etc.
  • Work from S400 to S1000 for semi-gloss finish.
  • Use S2000 to S4000 for high gloss finish.
Platics, Fiberglass, Composites S400-S1000 fine finish
S2000-4000 super fine finish
  • Use S400 to S1000 for matte to semi-gloss finish.
  • Use S2000 to S4000 to achieve high gloss finish or to prep for polishing.

Surface Structures
Microscopic view of surface structure before using Platin 2.
Platin 2 doesn’t change the surface structure - it adapts to it.
Platin 2 minimizes surface imperfections; this results in a perfect finish.
With Platin 2, you’ll save time achieving a super fine finish.
Platin 2
Platin 2